Custom automation and controls integration services.
From single panels to complete turnkey systems. Cocoa, FL. Built for clients across the country.
You have drawings. You need them built, now.
We take your schematics and BOM and return a finished, tested panel ready to install. Build-to-print, IPC-620 wiring, in-house factory acceptance test. Every panel ships with full documentation and continuity records.
- Build-to-print from your drawings or ours
- Component procurement and verification
- Precision wiring to IPC/WHMA-A-620 practice
- NEMA 4X, 12, and 3R enclosure integration
- UL Class 1 Div 2 component selection for hazardous-location panels
- Factory acceptance test on every panel
What you get
- Wired, tested, labeled panel
- As-built schematics and BOM
- FAT report with continuity records
- Photos and inspection sign-off
- Crated and shipped or hand-delivered
Platforms and deliverables
- Allen-Bradley, Siemens, Schneider. All 3 platforms end-to-end.
- Ladder, structured text, function block
- HMI on PanelView, Maple, Weintek, WinCC, FactoryTalk View
- I/O mapping spreadsheet
- Documented PLC program with comments
- Backup files and restore instructions
You need the machine to run your logic, not somebody else's template.
Custom logic for industrial automation. Allen-Bradley, Siemens, Schneider, all delivered end-to-end. Tag mapping, alarm logic, operator interlocks, and code review included on every engagement.
- Allen-Bradley, Siemens, Schneider: full programming and delivery
- Ladder, structured text, and function block
- Tag mapping and I/O configuration
- Alarm logic and operator interlocks
- HMI development: PanelView, Maple, Weintek, WinCC, FactoryTalk View
- Code review and logic verification
You need one vendor to own the complete system.
Multiple vendors create gaps. Gaps create rework. We design, fabricate, program, and commission under one purchase order so accountability stays in one place from start to finish.
- Single point of contact through the entire build
- Allen-Bradley, Siemens, Schneider, AutomationDirect
- HMI development on PanelView, Maple, Weintek
- Onsite installation oversight and commissioning
- FAT in our shop and SAT on your floor
- Full as-built documentation package
One PO covers
- Electrical and control panel design
- Schematics, ICDs, panel layouts
- Panel fabrication in-house
- PLC and HMI programming
- Site acceptance test and commissioning
- Operator training and documentation
Migration playbook
- Site survey and existing logic capture
- Conversion scope and downtime plan
- New panel built and tested offline
- Cutover during scheduled window
- Onsite tuning and verification
- Updated drawings and operator training
Your legacy machine is a liability you keep paying for.
SLC-500. PLC-5. Siemens S5. S7-300. Obsolete HMIs. Boards you cannot source. We migrate to modern PLC and HMI platforms with minimal downtime. SCADA platform migrations also in scope.
- Allen-Bradley legacy: PLC-5, SLC-500, MicroLogix migrations
- Siemens legacy: S5, S7-300 migrations
- HMI replacement and screen redesign
- SCADA platform migrations: Wonderware, FactoryTalk View SE, iFix
- Code conversion with logic verification
- Phased cutover to limit production downtime
You need interface hardware that does not exist off the shelf.
Small-batch custom electronics and signal interface hardware. Backed by a personal lab with oscilloscopes, spectrum analyzers, impedance analyzers, protocol analyzers, and curve tracers. Problem statement in. NRE quote and unit price out.
- Custom signal conditioning boards (analog, digital, isolation)
- Sensor interface electronics: I/P, E/P, thermocouple, RTD, strain gauge
- Industrial communication adapters: RS232, RS485, Modbus, CANbus
- Test fixtures and bench instrumentation
- Prototype-to-small-batch builds
- Signal integrity, grounding, and shielding analysis
What you get
- Working hardware with schematics
- BOM with manufacturer part numbers
- Validation report
- Build documentation
Deliverables
- Power one-line diagrams
- Panel schedules
- Protection coordination study
- Design narrative
- Stamped drawings via partner PE (when required)
You need power distribution designed and built under one scope.
Commercial and industrial power distribution from service entrance to load. Panel build, feeder sizing, protection coordination, and fault studies. Stamped drawings require partner PE and are subcontracted at cost.
- Service entrance and switchgear design
- Distribution and feeder sizing
- Protection coordination and fault studies
- Single-phase and three-phase systems
- Power quality analysis and mitigation
- Load schedules and panel schedules
7 defined deliverables. Clear scope and price before you commit.
Build quote package
Drawings and BOM in. Fixed quote out within a defined scoping window.
You provide
- Schematics, BOM, enclosure spec, quantity, delivery target
You get
- Itemized quote, lead-time estimate, build schedule, terms
Modernization assessment
Site survey plus written migration plan for legacy PLC and HMI replacement.
You provide
- Site access, current panel drawings or photos, downtime constraints
You get
- Migration plan, target platform recommendation, phased cutover schedule, budgetary number, risk register
Harness design package
Build-to-print harness drawing for cable assemblies that need to be reproducible across production. Multi-domain: industrial, MIL-DTL circular, fiber optic, coax/RF.
You provide
- Wire list or block diagram, connector requirements, environmental rating target
You get
- Harness drawing, BOM, build instructions, test plan
FAT package
Independent factory acceptance test on a panel built by you or another shop.
You provide
- Panel, drawings, BOM, acceptance criteria
You get
- Test plan, execution, signed FAT report
HMI screen redesign
Refresh of legacy or operator-unfriendly HMI screens. Available standalone or bundled with the modernization service.
You provide
- Current HMI program, list of operator pain points, screen inventory
You get
- Revised navigation, redesigned screens, alarm strategy review, updated documentation
Test plan authoring
FAT or SAT test plan authored by us, executed by your team. Useful for plant managers and OEMs that have execution capacity but lack documentation discipline.
You provide
- Drawings, BOM, acceptance criteria, regulatory references
You get
- Numbered test plan with procedure steps, pass/fail criteria, sign-off blocks, traceability matrix
Custom and out-of-catalog scope
Project does not fit the catalog above? Send the scope. We respond with a custom proposal or refer you to a partner shop. The catalog is a starting point, not the boundary.
You provide
- Project description and requirements
You get
- Custom scoped proposal or partner referral
Technical disciplines we maintain in-house.
Control system build-to-spec
Comprehensive requirement development, end-to-end planning, architecture, and build of complex electro-mechanical and automated systems.
Electrical schematic development
Detailed, compliant electrical schematic development customized for industrial, municipal, and specialized applications.
Interconnection and harness design
Multi-domain cabling: military circular, coaxial, fiber optic, and differential signal. MIL-DTL spec, IPC-620 practice, Class 1 Div 2 rated.
Signal integrity and physical layer
Signal integrity, impedance analysis, grounding, shielding, and interference mitigation (EMI, ESD).
Industrial communication protocols
Modbus, CANbus, Profibus, Ethernet/IP, RS232, RS485, I2C, and SPI.
Sensor integration and signal conditioning
Full-spectrum I/O integration: analog, discrete, differential, and digital. Transmitters, transducers (I/P, E/P), thermocouples, RTDs, and remote I/O.
PLC programming
Custom logic to drive, monitor, and optimize industrial automation and control systems.
HMI application development
Interactive touchscreen graphics, real-time data monitoring, and system diagnostics.
System assembly drawing development
Precision CAD modeling, drafting, and system assembly drawing development.
Validation and acceptance testing
Electrical validation using advanced analyzers. Comprehensive FAT/SAT documentation development and execution.
Panel building and wiring
Fabrication, assembly, and testing from standard industrial control panels to specialized environment-specific enclosures.
System integration
Merging mechanical, electrical, software, and HMI components into a unified control system.
Prototyping
Rapid prototyping to transition products from the drawing board to physical, fully testable units.
System commissioning
On-site testing, start-up sequencing, and fine-tuning of automated systems, PLCs, and control panels.
Power distribution panel build
Complete commercial and industrial power distribution from service entrance to load. Sizing, protection coordination, and fault isolation across single and three phase systems.
Talk to our controls team. Skip the sales call.
Send drawings or describe the project. We come back with a real quote, fast.