Bridging the gap between concept
and industrial reality.
From fully engineered turnkey systems built from the ground up to highly reliable contract manufacturing for your custom electrical cabinets, we do it all. By handling everything from initial schematics and assembly drawings to final onsite commissioning, we deliver exact, uncompromising results while reducing your vendor management overhead.
The InnovaCore Automation Advantage
We bridge the gap between rugged, mission-critical engineering standards (MIL-DTL, IPC-620) and agile, fast-turnaround commercial manufacturing. By applying aerospace-grade testing and precision to industrial and municipal automation, we deliver unmatched reliability to every single project.
Executive Focus
End-to-End Ownership
From initial schematics and assembly drawings to final onsite commissioning, we do it all, reducing vendor management overhead.
Engineering Focus
Rigorous Compliance
Engineered to meet strict military and industrial specifications. We guarantee exact build-to-print fabrication and comprehensive FAT/SAT (Factory & Site Acceptance Testing) to ensure flawless operation in the harshest environments.
ROI Focus
Asset Optimization
Extend the lifespan of legacy machinery through modern PLC/HMI retrofits and intelligent power distribution.
UL Class 1 Div 2
Hazardous Locations Capable
IPC/WHMA-A-620
Rigorous Harness Standards
NEMA 4X / 12 / 3R
Harsh Environment Enclosures
MIL-DTL Compliant
Mission-Critical Connectors
Complete Turnkey Solutions
For projects requiring single-source responsibility. We take your operational challenge and handle the complete lifecycle: electrical and mechanical engineering, PLC/HMI programming, manufacturing, testing, and final on-site commissioning.
Industrial & GSE Battery Charging Stations
Turnkey design, engineering, and manufacturing of custom high-capacity battery charging stations and power distribution hubs tailored for industrial material handling, Aerospace Ground Support Equipment (GSE), and specialized electric fleets.
Municipal & Industrial Fluid Control
Complete design and deployment of specialized Lift Stations and Pump Stations.
Power Distribution & Emergency Backup
End-to-end engineering of electrical power distribution panelboards, including Automatic Transfer Switch (ATS) integration and emergency generator synchronization for mission-critical facility requirements.
Legacy Machine Upgrades & Retrofits
Modernizing existing factory machinery by designing and installing new control systems, schematics, PLCs, HMIs, and panels to extend equipment lifespan. The Synergy: Leveraging our deep expertise in integrating legacy process signals, we ensure a seamless transition from your outdated mechanical infrastructure to modern, high-efficiency digital platforms.
OEM Manufacturing & Agile Panel Integration
Dedicated, fast-turnaround panel building, rigorous Factory Acceptance Testing (FAT), and commissioning services designed to act as an extension of your own manufacturing floor.
"Build-to-Print" OEM Manufacturing
High-quality, repeatable fabrication of electrical control panels from your existing schematics. We handle component procurement, precision wiring, and full in-house FAT so you receive a 100% tested, plug-and-play cabinet ready to mount on your equipment.
Fluid Control Panels for OEMs
Dedicated panel manufacturing, FAT, and commissioning partner for OEMs producing Water Treatment & Chemical Dosing Skids, Stormwater Management & Flood Control systems, Commercial Irrigation networks, and Aquaculture applications.
Standalone VFD & Motor Starter Panels
Quick-turnaround, standardized enclosures for localized pump, fan, and motor control. Built with main disconnects, variable frequency drives (VFDs), Motor Control Centers (MCCs), and door-mounted operator controls for immediate factory floor integration.
Remote I/O & Custom Junction Boxes
Precision-wired terminal panels and remote I/O drop boxes. We ensure clean wire routing and meticulous labeling to drastically reduce your field-wiring time and simplify factory expansions.
Machine Safety Upgrade Panels
Small-footprint, standardized control cabinets dedicated to modernizing older machinery. We integrate safety relays, light curtains, and e-stop circuits to help facilities achieve safety compliance quickly and cost-effectively.
Specialized & Ruggedized Enclosures
"Build-to-print" fabrication and testing for highly demanding environments. Built to stringent IPC/WHMA-A-620 and UL Class 1 Div 2 standards, this includes NEMA 4X (stainless steel) washdown panels for Food & Beverage, vibration-resistant enclosures for Marine applications, high-reliability systems for Entertainment rides, and integrated controls for Renewable Energy (BESS).
Our Technical Arsenal
The core competencies that power our builds. We maintain deep in-house expertise across multiple engineering disciplines to guarantee precision, safety, and performance.
Engineering
System Design & Architecture
Comprehensive Requirement development, end-to-end planning, architecture, and design of complex electro-mechanical and automated systems.
Engineering
Electrical Schematic Development
Detailed, compliant electrical schematic development customized for industrial, municipal, and highly specialized applications.
Engineering
Interconnection & Harness Design
Robust harness solutions for power, comms, and control. Expertise in military circular connectors (MIL-DTL-38999, MIL-DTL-83723), IPC/WHMA-A-620, and UL Class 1 Div 2 components for explosion-proof safety.
Analysis
Signal Integrity & Physical Layer
Proficient analysis and design focusing on signal integrity, impedance analysis, grounding, shielding, and interference mitigation (EMI, ESD).
Software
Industrial Communication Protocols
Comprehensive integration and networking using Modbus, CANbus, Profibus, Ethernet/IP, RS232, RS485, I2C, and SPI.
Engineering
Process Instrumentation & Control
Expertise in standard analog loops (4-20mA, 0-10V) and electro-pneumatic controls (3-15 psi). Includes custom fabrication of industrial thermocouples (Type J, K, T, E, N).
Software
PLC Programming
PLC programming for custom logic to drive, monitor, and optimize industrial automation and control systems.
Software
HMI Application Development
HMI application development for intuitive interactive touchscreen graphics, real-time data monitoring, and system diagnostics.
Engineering
System Assembly Drawing Development
Precision CAD modeling, drafting, and System Assembly drawing development to ensure perfect fit and function.
Analysis
Breaker Analysis & Trip Synchronization
Advanced circuit breaker performance evaluation and precise trip synchronization to ensure seamless fault isolation, system reliability, and high-speed protection across your entire network.
Analysis
Validation & Acceptance Testing
Rigorous electrical validation utilizing advanced analyzers, plus comprehensive Factory/Site Acceptance Test Documentation development and execution.
Manufacturing
Panel Building / Wiring
Expert Panel Building/Wiring, fabrication, assembly, and rigorous testing from standard industrial control panels to highly specialized, environment-specific enclosures.
Manufacturing
System Integration
Seamlessly merging mechanical, electrical, software, and HMI components into a unified, high-functioning system.
Manufacturing
Prototyping
Rapid prototyping services to transition products from the drawing board to physical, fully testable units.
Deployment
System Commissioning
On-site testing, start-up sequencing, and fine-tuning of automated systems, PLCs, and control panels to guarantee flawless real-world operation upon installation.
Proven Industry Solutions
A snapshot of our capabilities in action. From modernizing municipal infrastructure to deploying ruggedized aerospace equipment, we deliver reliable results.
Municipal Lift Station Modernization
An aging municipal facility relied on outdated 4-20mA relay logic and pneumatic controls, causing frequent downtime.
Engineered and deployed a modern PLC-driven NEMA 4X stainless steel enclosure with an intuitive HMI. Seamlessly integrated legacy process signals into a high-efficiency digital platform.
Aerospace GSE Battery Charging Hub
Required a highly ruggedized, turnkey power distribution system for ground support equipment operating in harsh flightline conditions.
Designed and manufactured custom high-capacity charging stations featuring MIL-DTL-38999 circular connectors, rigorous signal integrity testing, and built-to-print exactness.
OEM Fabrication Partner
An OEM needed a reliable partner to assemble complex VFD and Motor Starter panels from existing schematics to scale production.
Implemented an agile 'build-to-print' manufacturing line. Handled 100% component procurement, precision wiring, and in-house FAT, delivering plug-and-play cabinets ready for immediate floor integration.
How We Work
A streamlined, transparent engagement process from initial concept to final floor integration.
Discovery & Scope
We review your operational goals, existing CAD, and electrical schematics.
Engineering & Architecture
Detailed requirements gathering, panel design, and component specification.
Fabrication & In-House FAT
Precision assembly and electrical validation utilizing lab-grade test equipment.
Delivery & Commissioning
On-site testing, start-up sequencing, and final integration on your floor.
Built in-house.
Tested rigorously.
We operate a dedicated manufacturing and testing facility equipped to handle both rapid prototyping and scalable OEM production runs.
By keeping mechanical drafting, electrical engineering, and physical panel wiring under one roof, we eliminate miscommunications between designers and builders, ensuring your systems are delivered exactly to spec, on time.
- Comprehensive In-House FAT Lab
- Dedicated Prototyping Workcells
- Strict Quality Assurance Protocols
Stop managing multiple vendors.
Start scaling with InnovaCore.
Partner with a dedicated engineering team that executes flawlessly from initial concept to final on-site commissioning. We eliminate bottlenecks, ensure strict compliance, and bring your design ideas to life.
- Complimentary Project Feasibility Review
- Direct Access to Lead Engineers
- Transparent Timelines and Pricing
Connect With Our Team
Skip the automated forms. Email our engineering desk directly with your project requirements, CAD files, or schematics for an immediate review.