Modernize legacy lift station SCADA without taking the system offline for days.
We build lift station SCADA with tight alarm logic, debounce, and call-out priority so false alarms do not drive crews off the job. AWWA practice, chemical-handling-rated panels, remote monitoring via cellular or Ethernet, and alarm push to operator phones are all in scope.
Lift stations and treatment plants run outdoors, year round, with no tolerance for a panel that fails in a storm. The control system has to come back online fast, alarm reliably, monitor remotely, and hand back drawings the next operator can actually read.
Outdoor enclosures that survive sun, salt, and storm.
NEMA 4X and NEMA 3R panels for lift stations and pump houses. Gasket selection, drip loops, and component layout that holds up after the first hurricane.
Legacy SCADA migration without long downtime.
PLC-5, SLC-500, and MicroLogix replacements with phased cutover. We stage the new logic, prove it on the bench, then swing the station over in a planned window.
Alarms that operators trust at 2 a.m., pushed to their phones.
Tight alarm logic, debounce, and call-out priority. Cellular and Ethernet I/O for remote monitoring. Alarm push to operator phones so the first alert does not require a truck roll to find out what failed.
Chemical-handling panels rated for the process.
AWWA practice and UL Class 1 Div 2 component selection experience for chlorine, ammonia, and polymer feed panels. The right components in the right enclosure for the chemical environment your site actually sees.
We build to AWWA practice on water work and to UL 508A practice on every panel that leaves the floor. Our modernization service handles the legacy PLC families that public works budgets keep alive. Remote monitoring via cellular or Ethernet is standard on lift station packages.
- Lift station control panel design and build. One-lines, schedules, IO lists, and panel layouts for lift stations, booster pump skids, and chemical feed systems.
- Chemical-handling-rated panels. AWWA practice and UL Class 1 Div 2 component selection for chlorine, ammonia, and polymer feed applications. Enclosure selection and hardware rated for chemical exposure.
- Remote monitoring. Cellular and Ethernet I/O for remote status and alarm. Alarm push to operator phones via SCADA or standalone RTU. Operators get the alert before they get the call.
- Outdoor enclosure fabrication. NEMA 4X stainless and NEMA 3R rainproof builds. Sun shields, vented bottoms, and corrosion-rated hardware.
- PLC and HMI programming. Allen-Bradley, Siemens, Schneider. Tight alarm logic, runtime tracking, and predictable failure modes written for water system operations.
- Legacy SCADA modernization. PLC-5, SLC-500, and MicroLogix migrations. Tag mapping, code conversion, and phased cutover plans.
- FAT in our shop. Continuity, IO checkout, and logic simulation before the panel ships to the station.
- SAT and commissioning on site. We stay until the station runs. Operator training and full as-built drawings handed back to public works.
What ships with every water build
- Wired, labeled panel built to UL 508A and IPC-620 practice
- NEMA-rated enclosure matched to the install location
- Chemical-handling-rated components for chlorine, ammonia, polymer feed
- Cellular or Ethernet I/O for remote monitoring, alarm push to phones
- As-built schematics, IO list, and tag database
- FAT report with continuity and IO checkout records
- Phased cutover plan for legacy SCADA replacement
- Operator and maintenance documentation
These are the standards we apply to lift stations, treatment plants, chemical feed panels, and pump house panels. Each card describes the standard and how it shows up in the build.
AWWA practice
We build to American Water Works Association practice on water projects. Component selection, naming, documentation, and chemical-handling ratings aligned to public works expectations.
NEMA 4X and 3R
Stainless 4X and rainproof 3R enclosures for outdoor lift stations and pump houses. Gasketing, drip loops, and corrosion-rated hardware as standard.
NEC and IPC/WHMA-A-620
National Electrical Code on power and grounding. IPC-620 wiring practice on every harness and panel that leaves the shop. UL Class 1 Div 2 component selection for chemical-handling panels.
UL 508A Application in progress
We already build to UL 508A practice on every panel. Certification application is in progress.
Controls built for water infrastructure that has to keep running.
We build lift station SCADA with tight alarm logic, debounce, call-out priority, and remote monitoring that pushes alarms to operator phones. That same approach drives every water build we take on, whether the job is a single lift station upgrade, a chemical feed panel for a treatment plant, or a phased SCADA modernization.
For public works customers, we hand back signed as-builts, IO lists, and a tag database the next contractor can pick up without a learning curve. We also handle the cellular and Ethernet remote monitoring tie-in so the team does not need a site visit to know the pump tripped at 3 a.m.
Talk to our controls teamWater capability snapshot
Modernize water infrastructure without long downtime.
Send drawings or set up a call. We will tell you quickly whether we are the right shop to take on the cutover.